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​​Innovative Applications of Compressed Air Systems in Metal Manufacturing​​

​​Innovative Applications of Compressed Air Systems in Metal Manufacturing​​

The metal industry encompasses diverse processes including metallurgy, precision machining, and fabrication, where compressed air systems and industrial gases play pivotal roles. As the primary power source, compressed air drives over 90% of processing equipment, while nitrogen (N₂) ensures explosion prevention and process optimization. FOOENS Specialty Rental delivers comprehensive solutions through oil-free compression technology (100% Oil-Free, ISO 8573-1 Class 0 certified) and round-the-clock engineering support. Explore six critical application scenarios:

  1. ​Intelligent Cooling Systems​
    Water-air hybrid cooling technology (12-25bar medium pressure) achieves uniform slab quenching, enhancing cooling efficiency by over 40%.
  2. ​Pulse Jet Dust Collectors​
    PLC-controlled pulse jet systems (0.6-0.8MPa) enable automatic filter cleaning with 99.97% dust capture rate.
  3. ​Blast Furnace Oxygen Enrichment​
    Preheated blast air (1200°C) injection increases iron ore smelting efficiency to 2.5 tons/m³/day while reducing fuel consumption by 18%.
  4. ​Coking Gas Management​
    Class 0 oil-free compressors deliver clean air (≤0.01ppm oil content) to prevent catalyst deactivation in coke production.
  5. ​Precision Instrument Air​
    Three-stage filtration system (including activated carbon modules) provides ISO 8573-1:2010 Class 1 instrument air (-40°C pressure dew point).
  6. ​EAF Efficiency Solutions​
    High-purity oxygen lancing (99.6%) maintains stable steel refining temperatures at 1650-1700°C.

FOOENS Technical Advantages:
• 1,500+ oil-free rotary screw units (37-560kW) available
• IoT-enabled 24/7 remote monitoring
• energy optimization programs