Plastic is everywhere—from disposable coffee cups to snack bags and auto parts. But behind the scenes of this massive industry, one gas plays a critical role: nitrogen.
Why Nitrogen?
Nitrogen is dry, inert, and non-reactive, making it ideal for protecting product quality and preventing oxidation or discoloration during plastic processing.
Key Applications of Nitrogen in Plastics
✅ 1. Injection Molding (Oxygen Displacement)
In injection molding, residual oxygen in the mold cavity can cause oxidation, yellowing, and poor surface finish. Nitrogen purging the mold displaces oxygen, ensuring:
- Better polymer integrity
- Consistent color and surface quality
- Minimized contamination
✅ 2. Gas-Assisted Injection Molding (GAIM)
GAIM is used to produce large or thick-walled plastic parts. The process:
- Partially fills the mold with molten plastic
- Then injects high-pressure nitrogen gas to push the polymer into all corners
- Ensures uniform wall thickness, prevents shrinkage or cracking during cooling
Common in automotive interiors, electronics housings, etc.
✅ 3. Plastic Extrusion
Used to manufacture plastic tubing, weather strips, and profiles. Nitrogen gas serves to:
- Replace oxygen at the die head
- Prevent oxidation, residue build-up, or product yellowing
- Improve product consistency and extend equipment life
FOOENS Nitrogen Generator Rental for Plastics
FOOENS offers containerized nitrogen generator systems with PSA technology for flexible on-site nitrogen generation.
Our service advantages:
- 🚛 Mobile skid-mounted systems for various plant environments
- 💡 Imported CMS and energy-efficient PSA technology for low air-to-nitrogen ratio
- 🔄 Support both short-term and long-term projects with purity control
FOOENS helps plastic manufacturers optimize quality, reduce costs, and ensure continuous nitrogen supply.